Gorbel marked its 15th anniversary in the warehousing equipment industry by launching the Destuff-it 2.0 portable ergonomic conveyor at MODEX 2026, building on the success of its original trailer unloading innovation.
The Rochester, New York-based company entered the warehouse automation sector in 2011 with its groundbreaking Destuff-it system, addressing the physically demanding challenge of unloading floor-loaded trailers. Now, Gorbel presents its next-generation solution designed to further boost productivity while reducing worker strain.
Enhanced controls simplify operations
The Destuff-it 2.0 introduces joystick drive controls and a Human-Machine Interface that streamlines operator training and daily use. New workers can quickly master the system's refined maneuverability and acceleration features, helping warehouses maintain efficiency during peak seasons and staff transitions.
"Learning to operate the portable conveyor will be fast and easy for new operators, which is key to maintaining efficiency," according to Gorbel's product specifications. The enhanced controls optimize travel through trailers and loading docks, reducing setup time and increasing throughput.
Redesigned belt system boosts capacity
Engineers redesigned the three-belt conveyor system with a 165-pound capacity that positions closer to box walls, enabling operators to handle more packages without physical strain. During company testing, the improved system achieved case rates exceeding 1,200 cases per hour.
The pivoting conveyor design allows workers to reach deeper into trailers while maintaining ergonomic positioning, addressing a common challenge in warehouse unloading operations.
Safety upgrades reduce workplace risks
Gorbel integrated multiple safety enhancements, including emergency stops, safety sensors, improved lighting and the new HMI operator interface. The system operates on standard 120-volt power supply, reducing electrical hazards while simplifying installation and rental arrangements.
The safety features also assist service technicians during troubleshooting and maintenance procedures, minimizing downtime and ensuring consistent operations.
Two configurations address different needs
Warehouses can choose between two configurations based on their specific requirements. The DT200 model includes an operator platform that lifts workers 30 inches from the floor, helping them ergonomically reach the top of box walls within fully floor-loaded trailers.
The space-saving DT100 configuration excludes the operator platform while still delivering ergonomic improvements and productivity gains for facilities with height constraints or different operational preferences.
Live demonstrations available at trade show
Attendees can examine the Destuff-it system at MODEX 2026 from April 13-16 at Booth B13124, where Gorbel representatives will conduct live product demonstrations. The company also offers participants entry into an at-show sweepstakes during the Atlanta exhibition.
MODEX serves as the premier supply chain trade show, attracting warehouse operators, logistics professionals and material handling decision-makers from across North America. The biennial event showcases the latest automation technologies and industry innovations.
Company leverages decades of material handling expertise
Gorbel brings over 45 years of experience as an innovator in overhead and warehouse solutions to its expanded product portfolio. The company manufactures Workstation Cranes, Cleveland Tramrail patented track cranes and intelligent lifting devices including the G-Force system alongside its Destuff-it conveyor line.
The Rochester-based manufacturer has built its reputation on ergonomic solutions that reduce workplace injuries while improving operational efficiency. Its engineering team focuses on addressing real-world challenges faced by warehouse workers and facility managers.
Portable conveyor market responds to e-commerce growth
The trailer unloading equipment market has expanded rapidly as e-commerce growth drives increased package volumes through distribution centers. Traditional manual unloading methods often result in worker fatigue, injuries and productivity bottlenecks during peak shipping periods.
Portable conveyor systems like the Destuff-it address these challenges by mechanizing the unloading process while maintaining the flexibility to move between different loading dock positions as needed.
The original Destuff-it system gained recognition within the material handling industry for its innovative approach to a persistent warehouse challenge. The portable design allows facilities to deploy the equipment where needed without permanent installation requirements.
Enhanced productivity metrics drive adoption
Warehouse operators consistently report significant productivity improvements when implementing portable conveyor systems for trailer unloading operations. The Destuff-it 2.0's documented case rates of over 1,200 cases per hour represent substantial gains over manual unloading methods.
These productivity metrics become increasingly important as labor costs rise and warehouse facilities face pressure to process higher volumes with existing staff levels. Automated unloading solutions help operations scale without proportional increases in workforce requirements.
Technology integration supports industry 4.0 trends
The new Human-Machine Interface aligns with broader industry trends toward connected warehouse equipment and data-driven operations. The enhanced control system provides operators with real-time feedback while generating performance data for facility managers.
This technological evolution supports warehouses implementing Industry 4.0 strategies that emphasize equipment connectivity, operational visibility and continuous improvement based on performance analytics.
Market expansion opportunities
Gorbel's continued investment in warehousing solutions positions the company to capitalize on ongoing growth in e-commerce fulfillment, third-party logistics and distribution center automation. The portable conveyor market serves facilities ranging from small regional distributors to major retail fulfillment centers.
The company's established reputation in overhead material handling provides credibility as it expands its presence in warehouse automation technologies. This diversification strategy reduces dependence on any single market segment while leveraging core engineering competencies.
Future development pipeline
While focusing on the Destuff-it 2.0 launch, Gorbel continues developing additional warehouse automation solutions that address evolving industry needs. The company's engineering team regularly engages with customers to identify operational challenges suitable for innovative material handling solutions.
This customer-driven approach has guided Gorbel's product development strategy since entering the warehousing sector, ensuring new technologies deliver practical value in real-world applications.
More information is posted at www.Gorbel.com
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